What is a flush bottom tank valve, and how does it differ from ball valves?
A flush bottom tank valve is the industrial valve which is intended for complete drainage of liquids out of the tank/vessel – it has to be drained completely. It should be noted that these types are installed at the base of the tank hence allowing for efficient release without any left over fluids. Nevertheless unlike ball valves that work through spherical discs to control fluid flow rates, Flush Bottom Tank Valve features special constructions that incorporate flush diaphragm or disc situated on top of the vessel’s bottom surface. This design eliminates dead spaces or pockets where liquid might collect making it suitable for applications with sticky or viscous fluids. Flush bottom tank valves are commonly used in pharmaceutical manufacturing plants, food processing factories, chemical industries and sewage treatment plants where thorough cleaning as well as sterility and ensuring process efficiency would be required.
What are ball valves and how do they function in plumbing?
The ball valve is a type of quarter-turn valve used in plumbing systems to control the flow of liquids or gases. It is composed of a hollow pivotable ball with a hole (bore) in its centre. Turning the valve handle makes the ball rotate and position the bore parallel or perpendicular to the flow direction. In such an open condition, the bore creates straight passage that allows unrestricted flow while it blocks the flow completely when closed. This design is simple but highly efficient as it gives a high shut-off capability and accurate flow control for this valve. Moreover, apart from being smooth inside, pressure drop across this valve is low thereby making it ideal for different applications in commercial/industrial plumbing systems.
Some key benefits Ball Valves have over other types of valves are; their fast quarter-turn operation that enables quick and accurate flow control to them through which they are very responsive when shutting off or regulating fluid flow especially during emergency cases. This benefit is mainly derived from this aspect, which becomes advantageous in an emergency. The full bore design of ball valves ensures minimal flow restriction, resulting in low-pressure drop across the valve and increased efficiency in the system.
| Design | ASME-B-16.34 ,SFS EN 12516-2 |
| F/F | ISA 75.08.01, B16.10 |
| Size | 50NB — 600NB (40 MM to 150 MM) |
| Pressure | 150PS1 |
| Temperature | 0 Deg C - 1200 Deg C. |
| Body , Chest | Solid One piece casting of Cast Iron Fg 260, Cast Steel Gr WCB ,CF8,CF8M. |
| Seat | ntegral to Body, Soft, Optional. |
| Screw Spindle | AISI SS 410,304,316. |
| Hand Wheel | Cast Iron , Cast steel , Ductile Iron |
| Pressure Testing | BS 6755 Part II / API 598 / API 6D |
| Ball Valve Size | NPS 1” to 8” ( DN 25 to DN 200 ) |
| Leakage Class | Class IV & V ( Metal to metal seated ) & Class VI ( Soft seated ) as per FCI 70-2 |
| Application & uses | Petrochemical Industry Pharmaceutical Industry Fine Chemicals Industries Polymer Industries Mineral Processing Industries Food Processing, Pharmaceutical and Brewing Systems |
|---|
| No. | Component Name | Qty. |
|---|---|---|
| 1 | Body | 1 |
| 2 | Adaptor | 1 |
| 3 | Ball | 1 |
| 4 | Stem | 1 |
| 5 | Seat Ring | 2 |
| 6 | Anti-Static Device | 2 |
| 7 | Stem Bottom Bush | 1 |
| 8 | Stem “O” Ring | 1 |
| 9 | Gland Packing | 3 |
| 10 | Gland Bush | 1 |
Flush Bottom Tank Valves in Distillery Plants
Flush Bottom Tank Valves in Sugar Industries
Flush Bottom Tank Valve in Process Industries
Flush Bottom Tank Valve in Power Plants
Flush Bottom Tank Valve in Refineries
Flush Bottom Tank Valve in Petrochemical Plants
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Flush Bottom Tank Valve Stock Availability
Stainless Steel Flush Bottom Tank Valve
Stainless steel valves are very durable due to their steel construction and high level of corrosion resistance. Valve made of steel are unaffected by incredibly high or low temperatures. Steel valves often only have a wider temperature range rating than brass or plastic valves.
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Carbon Steel Flush Bottom Tank Valve
Carbon steel valves are utilised in hydraulic-based applications because to their outstanding resistance to the corrosive tendencies of water and other liquids. Its high carbon content improves the function of the valve and also provides superior mechanical qualities and a long lifespan.
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Cast Iron Flush Bottom Tank Valve
At numerous industrial sites, cast iron valves are frequently utilised in plumbing, air conditioning, water and sewer systems, and utility systems.
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Alloy Steel Flush Bottom Tank Valve
Alloy steel valves that comply with or surpass international and national norms. One of an alloy steel valve's most crucial characteristics are its three continuous flow operations.
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