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How does a steam trap work to remove condensation from a steam system?
A steam trap operates on a simple yet effective principle to remove condensate from a steam system. When steam travels through the system to heat various processes or equipment, it loses heat energy and transforms into water, creating condensation. The steam trap's mechanism relies on the density difference between steam and water. As condensate forms, it becomes denser than steam, causing it to accumulate at the bottom of the pipes and equipment.
Based on this density difference, the steam trap functions as a valve that opens and closes. When condensate accumulates, the trap's valve opens, allowing the water to discharge from the system. At the same time, the valve remains closed to prevent live steam from escaping. Once the condensate is expelled, the valve closes again, retaining the steam within the system for continuous usage. This cyclical operation ensures that the steam system remains water-free, maintaining its efficiency and preventing potential damage due to water buildup. Steam traps play a vital role in optimizing the performance and longevity of steam-based processes and equipment by effectively managing the condensate.
Steam Trap Specification
Maximum Codensate Load
|
Equipment Outlet Piping Size
|
Less than 400 lb/hr
|
1/2"
|
400 - 1100 lb/hr
|
3/4"
|
.05 - 1 t/h
|
1"
|
1 - 2 t/h
|
1-1/4"
|
2 - 3 t/h
|
1-1/2"
|
3 - 5 t/h
|
2"
|
Over 5 t/h
|
2-1/2" - 4"
|
Available in single/three-port design |
Provided with an optional blowdown valve |
Available in forged steel/Stainless Steel body with Stainless Steel hardened disc |
Easy to clean with built-in Stainless Steel ‘Y’ strainer |
Suitable for steam header drain application |
Application & uses:
Drip applications
Process applications
Tracing applications
Energy Engineering
Control Flow
Steam Piping Systems
Boiler & Condensate. |
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Steam Trap Component Name
Maximum Condensate Load | Equipment Discharge Piping Size |
Less than 200 kg/h | 15 mm |
200 – 500 kg/h | 20 mm |
0.5 – 1 MT/h | 25 mm |
1 – 2 MT/h | 32 mm |
2 – 3 MT/h | 40 mm |
3 – 5 MT/h | 50 mm |
Over 5 MT/h | 65 – 100 mm |
- Clean Room Trap
- Ball Float Trap
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- Variable Orifice Float Trap
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- Bellowed Steam Trap
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Steam Trap Applications and Uses
Steam Trap in Distillery Plants
Steam Trap in Sugar Industries
Steam Trap in Process Industries
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Steam Trap Stock Availability
Mechanical Steam Trap
The operation of mechanical steam traps depends on the disparity in densities between steam and condensate. They are useful for a variety of process applications and can continuously flow enormous amounts of condensate. Types include inverted bucket steam traps and ball floats.
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Thermostatic Steam Trap
The differential in enthalpy between steam and condensate is what the thermostatic steam trap relies on. When the amount of a hydrocarbon inside a capsule attached to a bellow changes, it causes the capsule to expand and shrink.
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Thermodynamic Steam Trap
Thermodynamic steam traps combine dependability, ease of use, and operational efficiency. They provide a blast discharge with a clean, tight shut-off and only have one moving part, a hardened stainless steel disc. able to tolerate vibration, freezing, corrosive condensate, extreme heat, and water hammer.
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