What materials are commonly used in manufacturing forged flanges, and what are their respective advantages?
Forged flanges are manufactured using various materials, each chosen based on the specific application requirements and environmental conditions. Commonly used materials include carbon steel, stainless steel, alloy steel, and exotic materials like Inconel, Monel, and Hastelloy.
Carbon Steel Forged Flanges offer excellent strength and cost-effectiveness, making them widely used in general industrial applications. Stainless steel forged flanges, on the other hand, provide superior corrosion resistance, making them ideal for applications where exposure to moisture or harsh chemicals is a concern, such as in marine environments or the food processing industry.
Alloy steel forged flanges combine the advantages of both carbon and stainless steel, offering enhanced strength, flexibility, and resistance to high temperatures, which are often required in oil and gas, petrochemical, and power generation industries.
Exotic materials like Inconel, Monel, and Hastelloy are used in extreme environments with demanding conditions, such as high-temperature, corrosive, or high-pressure applications. These materials resist specific chemicals, acids, and gases, ensuring reliable performance in critical and specialized industries like aerospace, chemical processing, and nuclear power plants.
The choice of material for Forged Flanges depends on factors like the fluid being conveyed, the operating temperature and pressure, and the overall environment, with each material offering distinct advantages that cater to diverse industrial needs.
Forged Flanges Specification
| Standard |
ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
| ASME B16.5 Forged Flanges Size Chart |
1/2" (15 NB) to 48" (1200NB) DN10~DN5000 |
| Forged Flanges Pressure Calculation in DIN |
6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 Forged Flanges |
| Forged Flanges Pressure Rating ANSI |
Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS Forged Flanges |
| UNI |
6Bar 10Bar 16Bar 25Bar 40Bar Forged Flanges |
| Production technique |
Forged, Heat treated and machined |
| Equipment |
Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc |
| Test Certificates |
EN 10204/3.1B
Raw Materials Certificate
100% Radiography Test Report
Third Party Inspection Report, etc |
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Forged Flange Stock Availability
Weld Neck Ring Flange
A Weld Neck Ring Flange is a specific type of pipe fitting designed to close the end of a threaded pipe. It plays a crucial role in piping systems, offering protection and sealing capabilities.
Stainless Steel Weld Neck Ring Flange, Inconel Weld Neck Ring Flange Supplier, Nickel Alloy 200 Weld Neck Ring Flange, Incoloy Weld Neck Ring Flange, Duplex Steel Weld Neck Ring Flange Exporter, Monel 400 Weld Neck Ring Flange, Stainless Steel 304 Weld Neck Ring Flange, Hastelloy C22 Weld Neck Ring Flange, SS 316 Weld Neck Ring Flange.
Slip-On Ring Flange
A Slip-On Ring Flange is a type of pipe fitting used to seal the end of a socket weld pipe or fitting. Socket weld connections involve inserting the pipe into a recessed area (socket) of the fitting and then welding the pipe to the fitting to create a secure and leak-resistant joint.
Super Duplex Stainless Steel S32750 Slip-On Ring Flange, Nickel 201 Slip-On Ring Flange, Incoloy 800 Slip-On Ring Flange Supplier, SS 316 Slip-On Ring Flange, SS 304 Slip-On Ring Flange, Inconel 600 Slip-On Ring Flange, Monel K500 Slip-On Ring Flange, Titanium Gr2 Slip-On Ring Flange Exporter, Hastelloy B2 Slip-On Ring Flange, Duplex Steel UNS S31803 Slip-On Ring Flange, Stainless Steel Slip-On Ring Flange.
Blind Ring Flange
Blind Ring Flange have socket weld ends on both sides. These ends are designed to be inserted into the pipes or fittings to create a strong and leak-resistant joint. The pipes or fittings must be inserted into the sockets, and then fillet welds are applied on the outside to secure the joint.
Duplex Steel S32205 Blind Ring Flange Exporter, UNS S32950 Blind Ring Flange, Inconel 600 Blind Ring Flange, Hastelloy C22 Blind Ring Flange, SS 316L Blind Ring Flange, Incoloy 825 Blind Ring Flange, Monel 400 Blind Ring Flange, Stainless Steel 304L Blind Ring Flange, Stainless Steel 316Ti Blind Ring Flange, Titanium Grade 5 Blind Ring Flange, Duplex Steel UNS S31803 Blind Ring Flange.
Socket Weld Ring Flange
A Socket Weld Ring Flange is a type of pipe fitting used to seal the end of a socket weld pipe or fitting. Socket weld connections involve inserting the pipe into a recessed area (socket) of the fitting and then welding the pipe to the fitting to create a secure and leak-resistant joint.
Super Duplex Stainless Steel S32750 Socket Weld Ring Flange, Nickel 201 Socket Weld Ring Flange, Incoloy 800 Socket Weld Ring Flange Supplier, SS 316 Socket Weld Ring Flange, SS 304 Socket Weld Ring Flange, Inconel 600 Socket Weld Ring Flange, Monel K500 Socket Weld Ring Flange, Titanium Gr2 Socket Weld Ring Flange Exporter, Hastelloy B2 Socket Weld Ring Flange, Duplex Steel UNS S31803 Socket Weld Ring Flange.
Threaded Ring Flange
Threaded Ring Flange have socket weld ends on both sides. These ends are designed to be inserted into the pipes or fittings to create a strong and leak-resistant joint. The pipes or fittings must be inserted into the sockets, and then fillet welds are applied on the outside to secure the joint.
Duplex Steel S32205 Threaded Ring Flange Exporter, UNS S32950 Threaded Ring Flange, Inconel 600 Threaded Ring Flange, Hastelloy C22 Threaded Ring Flange, SS 316L Threaded Ring Flange, Incoloy 825 Threaded Ring Flange, Monel 400 Threaded Ring Flange, Stainless Steel 304L Threaded Ring Flange, Stainless Steel 316Ti Threaded Ring Flange, Titanium Grade 5 Threaded Ring Flange, Duplex Steel UNS S31803 Threaded Ring Flange.
Lap Joint Ring Flange
A Lap Joint Ring Flange is a type of pipe fitting used to seal the end of a socket weld pipe or fitting. Socket weld connections involve inserting the pipe into a recessed area (socket) of the fitting and then welding the pipe to the fitting to create a secure and leak-resistant joint.
Super Duplex Stainless Steel S32750 Lap Joint Ring Flange, Nickel 201 Lap Joint Ring Flange, Incoloy 800 Lap Joint Ring Flange Supplier, SS 316 Lap Joint Ring Flange, SS 304 Lap Joint Ring Flange, Inconel 600 Lap Joint Ring Flange, Monel K500 Lap Joint Ring Flange, Titanium Gr2 Lap Joint Ring Flange Exporter, Hastelloy B2 Lap Joint Ring Flange, Duplex Steel UNS S31803 Lap Joint Ring Flange, Stainless Steel Lap Joint Ring Flange.