What are the standard sizes of round bars?
Round bars come in various standard sizes, typically ranging from a few millimeters to several inches in diameter. The specific sizes available may vary depending on the material and supplier.
To produce superior metal components, forging quality ingots involves several key steps. First, the raw material - typically metal billets or bars - are heated at specific temperatures until malleable enough for forging. Preheating or soaking, also known as heating-soaking, reduces risk of cracking and allows easier deformation during forging. Once heated to an acceptable level, metal is placed onto a die, which shapes it by applying compressive forces. Depending on desired final product requirements, die designs and shapes may vary to create desired shapes for forging. High-pressure hammers or presses then exert force onto metal, forcing it into conforming with die shape by deforming.
Deformation alters not only its shape but also refines grain structure to increase mechanical properties of an ingot. Proper temperature management and regular monitoring during forging is vital to achieve the best results.
After forging, nuggets are heat-treated before being processed through additional machining or finishing operations to meet specifications. Forging quality ingots involves controlled heating, precise shaping, deformation and deformability for reliable metal components suitable for diverse applications.
What are the hallmark characteristics of high-grade forging ingots?High-quality ingots produced through forging possess several characteristics that make them suitable for various applications. Forged ingots exhibit superior strength and durability due to the deformation process, which refines internal grain structures. This refinement produces a uniform grain flow, increasing the ingot's resistance to fatigue, impact and other mechanical stresses. Forged ingots provide greater structural integrity and superior metallurgical properties over cast ingots, including higher density, decreased porosity and fewer internal defects compared to cast. This ensures reliable performance while decreasing material failure risk; another key characteristic of forging is dimensional accuracy, as precise shaping with tight tolerances can provide consistent and reliable parts.
High-quality ingots created through forging possess several desirable qualities that make them suitable for various applications. Forged ingots boast superior strength and durability thanks to deformation processes that refine their internal grain structures. Refining creates a more consistent and aligned grain flow, providing greater resistance against fatigue, impact, and other mechanical stresses on an ingot. Forged ingots boast superior structural integrity, with enhanced metallurgical properties like higher density, decreased porosity, and fewer internal defects than their cast counterparts. This increases performance reliability while decreasing material failure risk; their dimensions also play a crucial role since forging allows precise shaping with tight tolerances to produce consistent and reliable parts.
Ingot Shape | Ingot Size (in mm) |
Ingot Size (in inch) |
Ingot Weight (in KG) |
Ingot Weight (in MT) |
Ingot Weight (in lbs) |
---|---|---|---|---|---|
Square | 254x305x1524 | 10″x12″x60″ | 900 | 0.9 | 1984 |
Square | 356x406x1854 | 14″x16″x73 | 1950 | 1.95 | 4299 |
Square | 406x508x1854 | 16”x20”x73” | 2950 | 2.95 | 6504 |
Square | 508x610x1854 | 20″x24″x73″ | 4000 | 4 | 8818 |
Square | 533x711x1854 | 21″x28″x73″ | 5000 | 5 | 11023 |
Fluted | 686x762x1575 | 27″x30″x62″ | 6000 | 6 | 13228 |
Fluted | 813x965x1854 | 32″x38″x73″ | 10000 | 10 | 22046 |
Fluted | 965x1219x1753 | 38″x48″x69″ | 14000 | 14 | 30865 |
Fluted | 1067x1321x2058 | 42”x52″x81″ | 18000 | 18 | 39683 |
Fluted | 1067x1321x2490 | 42″x52″x98″ | 22000 | 22 | 48502 |
Fluted | 1067x1321x2210 | 42″x52″x87″ | 21000 | 21 | 46297 |
Round | 400 Ø x 2300 | 16″x91″ | 2200 | 2.2 | 4850 |
Round | 500 Ø x 2300 | 20″x91″ | 3400 | 3.4 | 7496 |
Bars Cutting |
Products cut include Round bars, flat bars, hex bars, square bars, tubing and hollow bars, Pipe, angles, channels, beams and tees. Thickness range is 1/16″ to 28″ diameter |
Bars Production Cutting |
We can provide production cutting for product diameters up to 4″. We utilize production equipment to achieve these Hexagon cuts with tight tolerances. |
Bars Polishing |
Products polished included all tubular products, with OD & ID polishing available, round bars, square bars, hex & flat bars, angles, uneven leg angles, beams, and other shapes. |
Forging Quality Ingots in Shaft Making
Forging Quality Ingots in Automobiles
Forging Quality Ingots in Electric Motors & Pumps
Forging Quality Ingots in Railways
Forging Quality Ingots in Mining
Forging Quality Ingots in Miscellaneous Fabrication
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Forging Ingots Steel Bar & Rods Stock Availability
Round Ingots
Round Ingots are steel bars with a smooth surface that are employed in construction projects that don't call for highly reinforced concrete works. It is frequently used on pipes, roads, small and medium-sized projects, beam and column stirrups, and stirrups.
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Square Ingots
Solid metal bar with a square cross section is known as a Square Ingots. Grill fencing, fabrications, engineering components, window grills, and the construction of water and fuel tanks are only a few of its many uses.
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Rectangular Ingots
Rectangular Ingots Have Square Edges That Vary In Size And Are A Flat, Rectangular Section. This Economical Steel Product Is Distributed To The Construction, Engineering, Manufacturing, Mining, Grating, Fabrication, And Many Other Industries, And Is Appropriate For A Wide Range Of Applications.
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