Caliper Overseas is a trusted manufacturer of continuous cast billets, delivering premium-quality billet steel solutions to industries worldwide. Continuous cast billets, a fundamental form of billet metal, are known for their exceptional strength, uniformity, and versatility. These billets are produced through the casting process, ensuring superior surface finish and consistent dimensions, making them ideal for various applications, including construction, automotive, and heavy machinery manufacturing.

What is Continuous Casting?

Continuous casting is a modern metallurgical process that produces semi-finished metal products with superior efficiency and quality, such as slabs, blooms &  billets. In this method, molten metal is poured into a water-cooled copper mould, solidifying it into a desired shape. 

The partially solidified metal is continuously withdrawn from the mould and passed through rollers. This ensures a uniform structure and eliminates defects like porosity or cracks. Continuous casting is widely preferred for manufacturing large volumes of metal with consistent quality, improved mechanical properties, and reduced production costs compared to traditional casting methods.

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Continuous Cast Billets

Chemical Composition

The composition of continuous cast billets is meticulously engineered, combining elements to ensure exceptional strength, durability, and performance.

  • Carbon (C): Typically 0.10-0.05%, provides strength and hardness to billets.
  • Silicon (Si): 0.10-0.50%, it improves resistance to oxidation and certain types of corrosion and strength.
  • Sulfur (S) & Phosphorus (P): Kept below 0.03% to minimize impurities and ensure superior weldability.

These compositions make our billet steel ideal for applications requiring high strength, durability, and resistance to wear and tear.

Mechanical Properties

Our continuous cast billets are engineered to exhibit superior mechanical properties, ensuring optimal performance for various industrial applications:

  • Tensile Strength (410-550 MPa): Ensures the billets can withstand heavy loads and stresses, making them ideal for structural applications in construction and heavy machinery.
  • Yield Strength (250-400 MPa): Guarantees durability under operational stress, enabling reliable performance in high-stress environments like automotive and manufacturing industries.
  • Elongation (15-25%): Offers excellent ductility, allowing the billets to be shaped, bent, or formed without cracking, which is crucial for fabrication processes.
  • Hardness: Enhanced by controlled levels of carbon and manganese, providing resistance to wear and abrasion, especially useful in high-impact applications.

These mechanical properties are tailored to meet global standards, ensuring consistency, reliability, and compatibility for diverse applications.

Standard Compliance

We ensure that our continuous cast billets meet the most stringent global standards, guaranteeing quality, reliability, and international acceptance:

  • ASTM A789: Ensures the continuous casting billets possess exceptional mechanical and corrosion-resistant properties, making them suitable for demanding environments.
  • ASTM A790: Covers seamless and welded construction requirements, ensuring durability and dimensional precision.
  • EN 10088: Focuses on chemical composition and mechanical property consistency, aligning our products with European norms.

By sticking to these standards, our billet steel products provide superior performance, uniform quality, and seamless integration into various industries.

Industry Certifications for Continuous Cast Billets

Our continuous cast billets are manufactured under stringent quality protocols and certified by globally recognised standards to ensure reliability and trust:

  • ISO 9001: Certifies our robust quality management system, ensuring consistent product quality and customer satisfaction.
  • PED (Pressure Equipment Directive): Validates the safety and performance of our billets for high-pressure applications in industries like oil and gas.
  • ASME Certification: Demonstrates compliance with international engineering and manufacturing standards, ensuring suitability for critical applications.

These certifications reflect our commitment to delivering high-quality billet steel products, meeting the diverse needs of industries while maintaining superior performance and safety standards.

Third-Party Testing for Continuous Cast Billets

We prioritize quality and reliability by conducting comprehensive third-party testing for all our continuous cast billets to ensure they meet industry standards and customer expectations.

  • Positive Material Identification (PMI): Verifies the chemical composition of billets, ensuring compliance with grade specifications like duplex steel for material identification.
  • Hydrostatic Testing: Assesses the billet's ability to withstand pressure, validating its strength and leak-free performance in applications like pipelines and pressure vessels.
  • Radiographic Testing: Detects internal defects such as cracks and voids, ensuring the microstructure and weld integrity of billets used in critical applications.
  • Ultrasonic Testing: Identifies internal flaws, ensuring billets maintain structural integrity for high-performance applications in aerospace, automotive, and machinery manufacturing.

We ensure that every continuous cast billet meets the highest quality standards, providing you with confidence and peace of mind in every product.

Applications of Continuous Cast Billets in Various Industries

Continuous cast billets are crucial across multiple industries, offering high performance, durability, and reliability in various applications.

  • Oil & Gas: The most important part made from continuous casting material is the flange, which connects pipes and valves.
  • Chemical: Continuous casting billets are used to manufacture graphite parts for industrial requirements
  • Power Generation: Utilized in turbines, boilers, and pressure vessels, where high-temperature and pressure tolerance are crucial for safe operation.
  • Aerospace: Employed in lightweight, high-strength components like airframes and engine parts, requiring fatigue resistance and precision.
  • Heavy Equipment: Used in bulldozers, cranes, and excavators for their high tensile strength and wear resistance under extreme stress.

These billets are indispensable in various industries, providing exceptional strength and reliability for demanding applications and ensuring optimal performance across diverse sectors.

Logistics and Documentation for Continuous Cast Billets

We ensure efficient logistics and thorough documentation for all our continuous cast billets, providing seamless delivery and full transparency throughout the process.

  • Timely Delivery: Ensures prompt delivery of continuous cast billets to global clients, with efficient shipping and tracking systems in place.
  • Custom Packaging: Offers customized packaging to protect billets during transit, ensuring they reach clients in optimal condition.
  • Mill Test Certificates (MTC): All orders come with MTC to verify chemical composition, mechanical properties, and compliance with international standards.
  • Ultrasonic Testing (UT) Reports: Provides detailed UT reports to confirm the billets’ integrity and flaw-free performance.

Our reliable logistics and comprehensive documentation for continuous cast billets guarantee timely delivery and full compliance, ensuring a smooth and hassle-free delivery.

Proprietary Treatments & Technology for Continuous Cast Billets

We utilise advanced proprietary treatments and cutting-edge technology to enhance the quality, strength, and performance of our continuous cast billets.

  • Heat Treatment: Utilizes advanced heat treatment processes to enhance the strength, hardness, and durability of billets, ensuring optimal performance in demanding applications.
  • Surface Treatment: Employs proprietary surface treatments to improve corrosion resistance and surface finish, making billets suitable for marine, chemical, and aerospace industries.
  • Alloying Technology: Incorporates precise alloying techniques to customise billet composition for specific applications, offering enhanced mechanical properties and reliability.
  • Quality Control: Implements advanced technology for continuous monitoring during manufacturing to ensure uniformity, precision, and high-quality output.
  • Innovation: Focus on cutting-edge technological advancements to improve billet performance in high-pressure and high-temperature environments.

We offer superior durability, reliability, and performance for the most demanding industrial applications.

We stand out as a trusted supplier of high-quality continuous cast billets, offering customised solutions tailored to industries' diverse needs worldwide. With a commitment to quality, timely delivery, and industry certifications, we ensure that our Continuous Cast Billets deliver exceptional performance and reliability.

Continuous Cast Billets Specification

Specification EN 10272, EN 10088-3 Grade 304/304L, SS 316/316L, 17-4 PH SS, 410 SS, Super Duplex 2507, MP35N®
Standard ASTM, GB, DIN, EN, API, ASME, UNS, AISI, SUS
Sizes 3mm to 800mm diameter
Length 12 Random Lengths, Long Bars: 15-20 Random Lengths
Finish Bright, Bright Drawn, Polished, Smooth Turned, Cold Drawn Turned, Rough Turned, Centreless Ground, Peeled, Grinding, Annealed, Black
Tolerances H10, H9, K10, K11, K12, H8, K9, H12, H11, H13
Surface Finish NO.1, BA, 1D, NO.3, 2B, 8K, HL, NO.4, 2D
Production Method Rolled / Forged
Other available forms Hollow, Rectangle, Rounds, Channel, Billet, Half-Round, Forging, Rod, Angle, I/H, Triangle, Blocks, Profiles, Threaded, Ingot, Precision-Ground, T-Bar
Heat Treatment Annealed, Solution Annealed, Quenched & Tempered (QT), Double Ageing/Double Tempering
Straightness Up to 0.25 mm/metre TIR (0.0015 inch/feet)
Ultrasonic Test 100% tested through Digital Ultrasonic Flaw Detector, as per ASTM A-388, EN 10308 (class 1 to 4), API 6A/ISO 10423:2003-PSL 3, SEP 1920:1984 (class A, B, C), MIL STD 2154
Crack Test Magnetic Particle Inspection (MPI)
Chamfering Available in 30° to 60° through fully automatic both-end chamfering machine

Monel 400 Bright Square Bar Price, Ti Gr.5 Bright Price, SS 304 Bright Rod, UNS S32760 Continuous Cast Billets Weight Chart, Inconel 625 Continuous Cast Billets Weight Calculator, Hastelloy C22 Bright Rod Stockist In Mumbai.

Processing Of Continuous Cast Billets

Ingot

Heating, rolling & forming
Heating, rolling & forming
Quenching
Quenching
Self-Tempering
Self-Tempering
Atmospheric Cooling
Atmospheric Cooling

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Bars Cutting

Products cut include Round bars, flat bars, hex bars, square bars, tubing and hollow bars, Pipe, angles, channels, beams and tees. Thickness range is 1/16″ to 28″ diameter

Bars Production Cutting

We can provide production cutting for product diameters up to 4″. We utilize production equipment to achieve these precision cuts with tight tolerances.

Bars Polishing

Products polished included all tubular products, with OD & ID polishing available, round bars, square bars, hex & flat bars, angles, uneven leg angles, beams, and other shapes.

“View Bars Dimensions & Prices, Contact us today to know Continuous Cast Billets, Bright square bars, Bright hex bars best offers & prices.”

Continuous Cast Billets Ready Stock

Continuous Cast Billets Applications and Uses

  • Shaft Making
  • Automobiles
  • Electric Motors & Pumps
  • Railways
  • Mining
  • Miscellaneous Fabrication
Shaft Making

Continuous Cast Billets in Shaft Making

Automobiles

Continuous Cast Billets in Automobiles

Electric Motors & Pumps

Continuous Cast Billets in Electric Motors & Pumps

Railways

Continuous Cast Billets in Railways

Mining

Continuous Cast Billets in Mining

Miscellaneous Fabrication

Continuous Cast Billets in Miscellaneous Fabrication

Your #1 Source for Continuous Cast Billets

High Quality Continuous Cast Billets!