What are Monel K500 forged fittings and why they are special?
Monel K500 Forged Fittings are essential components of pipe systems manufactured from Monel K500, an extremely high strength nickel-copper alloy with exceptional corrosion resistance suitable for harsh marine and chemical processing environments. Monel K500's exceptional corrosion resistance also lends itself to other uses outside piping applications.
Monel K500 Forged Fittings stand out as a superior choice for high-pressure and high-temperature operations due to their impressive mechanical strength and hardness, even at elevated temperatures, making them reliable choices for high-pressure and high-temperature operations. Monel's resistance to stress corrosion cracking extends its durability and reliable performance over long periods. This makes Monel K500 apart from other material for demanding industrial applications.
Table Of Content
About Monel Alloy K500 Forged Fittings
Monel Alloy K500 Forged Fittings Specification
Stock Availability of Alloy K500 Forged Fittings
Equivalent Grades Of Monel Alloy K500 Forged Fittings
Processing Of Alloy K500 Forged Fittings
Monel Alloy K500 Forged Fittings Standard
Chemical Composition of Monel Alloy K500 Forged Fittings
Mechanical Properties of Alloy K500 Forged Fittings
Monel Alloy K500 Forged Fittings Ready Stock
K500 Monel Forged Fittings Applications and Uses
Supply & Export Destinations of K500 Monel Alloy Forged Fittings
How does forging enhance the performance and durability of Monel K500 fittings?
The forging process is most important in enhancing the performance and reliability of Monel K500 fittings because controlled plastic deformation occurs at controlled temperature and pressure during forging. This leads to fine grain structure that offers higher tensile strength, hardness and toughness to these fittings for use in high pressure and high temperatures.
The forging process puts the flow in the direction of stress, enhances the fatigue strength and reduces cracks or failure under cyclic loading. The removal of porosity or other defects inherent in cast fittings and increased forging of Monel K500 fittings provide increased integrity and reduced corrosion potential. The required forging process also helps to strengthen the structure, mechanical properties, and wear resistance that make Monel K500 fittings satisfactory for important applications in severe conditions.
Monel K500 forged fittings are widely used across industries and niches, including marine, oil-gas, chemical, aerospace industries, etc. They are chosen over similar products in these uses due to their outstanding corrosion protection, mechanical and durability performance.
Specifications | ASTM B564 / ASME SB 564 |
---|---|
Size | 1/8” NB to 4” NB (Socketweld & Screwed-Threaded) |
Class | 150LBS, 250LBS, 3000 LBS, 6000 LBS, 9000 LBS |
Type | SOCKET WELD (S/W) & SCREWED (SCRD), Threaded – NPT, BSP, BSPT |
Form | Tee, Union, Full Coupling, Half Coupling,Elbow 45 Deg & 90 Deg, Swage Nipple, Cross, Cap, Plug Bush |
Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
Specialized manufacturer of | 90 Deg Forged Elbows, 45 Deg Forged Elbow, Tee, Cross, Coupling, End Cap, Union, Bushing, Plug, Barrel Nipple |
STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
Monel K500 | 2.4375 | N05500 | - | - | - | - | - |
ASTM B564 - ASME SB564 | Standard Specification for Monel Alloy Forgings Fittings |
ASME SB564 | Socket Welding and Threaded Forged Fittings |
MSS SP-43 | Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications |
MSS SP-95 | Swage(d) Nipples and Bull Plugs |
BS3799 | Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry |
Grade | C | Mn | Si | S | Cu | Fe | Ni |
Monel K500 | 0.25 max | 1.5 max | 0.5 max | 0.010 max | 27.00 – 33.00 | 0.5 – 2 | 63.00 min |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Monel K500 | 8.44 g/cm3 | 1350 °C (2460 °F) | Psi – 160000 , MPa – 1100 | Psi – 115000 , MPa – 790 | 20 % |
Monel Alloy K500 Forged Fittings in Shaft Making
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Monel Alloy K500 Forged Fittings in Miscellaneous Fabrication
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Alloy K500 Forged Fittings Stock Availability
Alloy K500 Forged Elbow
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Alloy K500 Couplings
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Alloy K500 Forged Union
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