What is a forged steel valve, and what does the "1500#" designation mean?
A forged steel valve is a type of industrial valve manufactured through a process called forging, where solid metal is shaped and compressed under high pressure to create a sturdy and durable product. Due to robustness and reliability, these valves are widely used in various industries, including oil and gas, petrochemicals, power generation, and more. The "1500#" designation refers to the pressure class of the valve, indicating its maximum working pressure capacity in pounds per square inch (psi).
In this context, "1500#" signifies that the Forged Steel Valve is designed to handle high-pressure applications, specifically those requiring a pressure rating of 1500 psi. Such valves are commonly employed in systems where demanding conditions necessitate a sturdy and leak-resistant valve to ensure safe and efficient fluid control.
What are the key features and benefits of using forged steel valves with a 1500# rating?
Forged Steel Valves with a 1500# rating offer a range of key features and benefits that make them highly advantageous for various industries. Their construction through the forging process ensures exceptional strength and durability, making them resistant to wear, corrosion, and mechanical stress. This robustness allows them to withstand high-pressure applications, maintaining their integrity even under demanding conditions. Their design often includes a tight sealing mechanism, reducing the risk of leakage and enhancing operational efficiency.
The 1500# rating signifies their capacity to handle significant pressure levels, making them ideal for critical systems that require precise and reliable fluid control. Furthermore, these valves often come with various end connections, allowing for easy installation and integration into different piping systems. The combination of strength, reliability, and high-pressure capabilities makes forged steel valves with a 1500# rating a favoured choice for industries where safety, performance, and longevity are paramount concerns.
| Design Standards | API 602, BS 5352, ASME B16.34, BS 6364, MSS SP84 |
|---|---|
| Size | 1/2" to 2" (8 mm to 50 mm) |
| ASME Class | Class 1500 |
| Material | Offering including A105, F11, F22, LF2, F304, F304L, F316, F316L. |
| Ends | Screwed End, Socket Weld End, Butt Weld End |
| Media | Air, Gas, Water |
| Body construction | Closed Die Forging |
| Bore Construction | Full & Standard Bore |
| Hand Wheel | Ductile Iron / S.G. Iron / Carbon Steel |
| Bolts / Stud & Nuts | ASTM A 193 GR. B7 / A 194 GR. 2H |
| Application & uses |
Power Plants Process Industries Petrochemical Plants Refineries Fertilizers Plants Distillery Plants Sugar Industries Water, Steam, Gas, Oil & Other Non-aggressive media |
| SIZE (mm) | 15 | 20 | 25 | 32 | 40 | 50 | |
|---|---|---|---|---|---|---|---|
| L | 80 | 88 | 100 | 124 | 145 | 170 | |
| ∅b | 5 | 6.5 | 8.5 | 12 | 15 | 18.5 | |
| ~∅HW | 82 | 90 | 96 | 114 | 155 | 155 | |
| ~H | 140 | 155 | 172 | 198 | 235 | 270 | |
| C | 17 | 18 | 21 | 21 | 23 | 24 | |
| Rc | 1/2" | 3/4" | 1" | 1-1/4" | 1-1/2" | 2" | |
| ∅SW | AS PER ASME B16.11 | 22.2 | 27.6 | 34.3 | 43.1 | 49.2 | 61.7 |
| 21.8 | 27.2 | 33.9 | 42.7 | 48.8 | 61.2 | ||
| D | 11 | 14 | 14 | 14 | 14 | 17 | |
1500# Forged Steel Valves in Distillery Plants
1500# Forged Steel Valves in Sugar Industries
1500# Forged Steel Valve in Process Industries
1500# Forged Steel Valve in Power Plants
1500# Forged Steel Valve in Refineries
1500# Forged Steel Valve in Petrochemical Plants
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Class 1500 Forged Valve Stock Availability
1500# Forged Steel Gate Valve
This compact gate valve design (body and hood) uses forgings to create the pressure-bearing components. suitable for installation in refineries, chemical, petrochemical, oil industry processes, or other places where flow diversion is necessary when corrosion or erosion occurs.
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1500# Forged Steel Globe Valve
Forged steel globe valves with screwed and flanged ends have bolted bonnets, outside screw and yoke type, rising spindle & non-rising hand wheel construction, and pressure ratings of 800 and 2500 class in regular (reduced) port. These valves are available in sizes from 1/2" (DN15) to 2" (DN50) to suit a variety of critical and non-critical applications. Forge Globe Valves are offered in Cryogenic Service, Bolted Bonnet Design, Pressure Seal Bonnet Design, and Welded Bonnet Design.
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1500# Forged Steel Check Valve
High pressure and high temperature applications are suited for forged steel check valves. These valves are non-return valves, which only permit one direction of flow. The lift type, spring-loaded check valves made of forging are available in two types: plug type and ball type. The majority of the time, forged check valves have a welded or a bolted bonnet and a full or standard bore.
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1500# Forged Steel Ball Valve
Pipeline applications need for all-welded forged steel ball valves. Through the combination of an all-welded forged steel body, which does not require longitudinal welds, and a system of double seals in all seal assemblies, including the seat seal assembly, they ensure safe flow stoppage.
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1500# Forged Steel Needle Valve
Cast steel With a rising stem and hand wheel, the needle (regulating) valve comes standard with a reusable seat. By turning and lifting the hand wheel and using the stem to propel the lift of the disc, it prevents pipeline flow. Between the disc and the body sealing surface, there is no relative friction. Needle (Regulating) valves have the advantage of having a long lifespan when opening and shutting, and they can be utilised as a shut-off valve for small-size pipelines.
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