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What is a "Forged Steel Valve - and how does it differ from other valves?
A "Forged Steel Valve - is a type of industrial valve specifically designed for high-pressure applications. It is crafted using the forging process, where a solid piece of steel is shaped under immense pressure and heat to create a robust and reliable valve body. The designation indicates the pressure class or rating, which signifies the valve's maximum pressure capacity in pounds per square inch (psi).
The Forged Steel Valve - offers several advantages compared to other valves. Due to its forging construction, it exhibits exceptional strength and durability, making it well-suited for handling demanding conditions and corrosive environments. The design of these valves ensures tight sealing, preventing leaks even under high pressures, which enhances safety and efficiency.
What are the key features and benefits of using a Forged Steel Valve with a rating?
Using a Forged Steel Valve with a rating provides several key features and benefits. Its forged steel construction ensures exceptional strength, durability, and resistance to wear and tear, making it suitable for demanding industrial environments. The valve's robust design enables it to easily handle high-pressure applications, offering reliable and efficient flow control. The tight sealing capability of the Forged Steel Valve - minimizes the risk of leakage, contributing to enhanced safety and preventing costly system failures.
These valves exhibit excellent resistance to corrosion, erosion, and extreme temperatures, allowing them to withstand harsh operating conditions. Their versatility makes them suitable for various industries, including oil and gas, chemical, power generation, and more. The Forged Steel Valve - delivers reliable performance, longevity, and safety, making it a preferred choice for critical systems where high-pressure fluid control is necessary.
The Forged Steel Valve - can withstand a wide range of temperatures, making it suitable for applications across various industries, including oil and gas, petrochemicals, power generation, and more. Its resilience, reliability, and ability to handle high pressures set it apart as an essential component in critical systems where safety and performance are paramount.
| Design Standards | API 602, BS 5352, ASME B16.34, BS 6364, MSS SP84 |
|---|---|
| Size | 1/2" to 2" (8 mm to 50 mm) |
| Type | Forged Steel Valve |
| Material | Offering including A105, F11, F22, LF2, F304, F304L, F316, F316L. |
| Ends | Screwed End, Socket Weld End, Butt Weld End |
| Media | Air, Gas, Water |
| Body construction | Closed Die Forging |
| Bore Construction | Full & Standard Bore |
| Hand Wheel | Ductile Iron / S.G. Iron / Carbon Steel |
| Bolts / Stud & Nuts | ASTM A 193 GR. B7 / A 194 GR. 2H |
| Application & uses |
Power Plants Process Industries Petrochemical Plants Refineries Fertilizers Plants Distillery Plants Sugar Industries Water, Steam, Gas, Oil & Other Non-aggressive media |
| SIZE (mm) | 15 | 20 | 25 | 32 | 40 | 50 | |
|---|---|---|---|---|---|---|---|
| L | 80 | 88 | 100 | 124 | 145 | 170 | |
| ∅b | 5 | 6.5 | 8.5 | 12 | 15 | 18.5 | |
| ~∅HW | 82 | 90 | 96 | 114 | 155 | 155 | |
| ~H | 140 | 155 | 172 | 198 | 235 | 270 | |
| C | 17 | 18 | 21 | 21 | 23 | 24 | |
| Rc | 1/2" | 3/4" | 1" | 1-1/4" | 1-1/2" | 2" | |
| ∅SW | AS PER ASME B16.11 | 22.2 | 27.6 | 34.3 | 43.1 | 49.2 | 61.7 |
| 21.8 | 27.2 | 33.9 | 42.7 | 48.8 | 61.2 | ||
| D | 11 | 14 | 14 | 14 | 14 | 17 | |
Forged Steel Valves in Distillery Plants
Forged Steel Valves in Sugar Industries
Forged Steel Valve in Process Industries
Forged Steel Valve in Power Plants
Forged Steel Valve in Refineries
Forged Steel Valve in Petrochemical Plants
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Forged Valve Stock Availability
Forged Steel Gate Valve
This compact gate valve design (body and hood) uses forgings to create the pressure-bearing components. suitable for installation in refineries, chemical, petrochemical, oil industry processes, or other places where flow diversion is necessary when corrosion or erosion occurs.
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Forged Steel Globe Valve
Forged steel globe valves with screwed and flanged ends have bolted bonnets, outside screw and yoke type, rising spindle & non-rising hand wheel construction, and pressure ratings of 800 and 1500 class in regular (reduced) port. These valves are available in sizes from 1/2" (DN15) to 2" (DN50) to suit a variety of critical and non-critical applications. Forge Globe Valves are offered in Cryogenic Service, Bolted Bonnet Design, Pressure Seal Bonnet Design, and Welded Bonnet Design.
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Forged Steel Check Valve
High pressure and high temperature applications are suited for forged steel check valves. These valves are non-return valves, which only permit one direction of flow. The lift type, spring-loaded check valves made of forging are available in two types: plug type and ball type. The majority of the time, forged check valves have a welded or a bolted bonnet and a full or standard bore.
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Forged Steel Ball Valve
Pipeline applications need for all-welded forged steel ball valves. Through the combination of an all-welded forged steel body, which does not require longitudinal welds, and a system of double seals in all seal assemblies, including the seat seal assembly, they ensure safe flow stoppage.
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Forged Steel Needle Valve
Cast steel With a rising stem and hand wheel, the needle (regulating) valve comes standard with a reusable seat. By turning and lifting the hand wheel and using the stem to propel the lift of the disc, it prevents pipeline flow. Between the disc and the body sealing surface, there is no relative friction. Needle (Regulating) valves have the advantage of having a long lifespan when opening and shutting, and they can be utilised as a shut-off valve for small-size pipelines.
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