Valves
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Ball Valve

Caliper

What are trunnion-mounted ball valves, and how do they differ from traditional ball valves?

Trunnion-mounted ball valves are industrial devices that regulate the flow of various fluids, such as water, gas and oil, through pipelines and process systems. Trunnion-mounted ball valves differ from floating ball valves by providing additional mechanical support through fixed pins or shafts known as trunnions, which act as pivot points for keeping the ball centred within. This design provides additional stability and strengthens the sealing capabilities of the valve, making it suitable for higher pressures and larger pipe sizes. Trunnion-mounted ball valves feature extra sturdy construction, making them suitable for harsh operating environments in industries like oil and gas, petrochemicals and power generation. Furthermore, their bidirectional sealing ball valves ensure reliable leak-free operations in both flow directions.

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What are the primary applications for trunnion-mounted ball valves across different industries?

Trunnion-mounted ball valves find widespread application across industries due to their durable construction and reliable performance. Trunnion-mounted ball valves can be found anywhere from pipelines transporting crude oil, natural gas, and refined products in the oil and gas sector to processing facilities like refineries or petrochemical plants, where they control fluid flows during important processes while playing an essential role in power plants by controlling steam/water circulation flow regulation.

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Ball Valves

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Trunnion-mounted ball valves are widely used in water and wastewater treatment plants to effectively manage fluid movement during treatment processes. Chemical and pharmaceutical industries use them to precisely control corrosive or hazardous substances. Their ability to handle high pressures and temperatures makes them ideal for mining, metallurgy, and other heavy industries. In contrast, their versatility and dependability make them essential components of various industrial operations.

Ball Valve Specification

Basic Design API 6D
Wall Thickness API 6D
Size 2" - 42"
Face-to-Face Dimension API 6D
Flange End Dimension ANSI/ASME B16.5 (1” to 24”)
ANSI/ASME B16.47 (26” & up)
Butt-Weld End Dimension ANSI/ASME B16.25
Inspection & Testing API 6D
Fire Safe Design API 607/BS 6755
Class 150 to 2500
Port Full & Reduced Port (Bolted Body Construction)
External Trunnion 2” - 14” (150 & 300)
2” - 12” (600 & 900)
2” - 4” (1500 & 2500)
Internal Trunnion 16” & up 150 & 300
14” & up 600 & 900
6” & up 1500 & 2500
Application & uses Power Plants
Process Industries
Petrochemical Plants
Refineries
Fertilizers Plants
Distillery Plants
Sugar Industries
Water, Steam, Gas, Oil & Other Non-aggressive media

Ball Valve Stock Availability

Ball Valve

Stainless Steel Ball Valve

Because they are constructed of steel and have a high level of corrosion resistance, stainless steel valves are particularly durable. Steel valves can withstand both extremely high and low temperatures. Brass or plastic valves are typically only rated for a narrower range of working temperatures than steel valves.

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Ball Valve

Carbon Steel Ball Valve

Carbon steel valves are utilised in hydraulic-based applications because of their great resistance to the corrosive tendencies of water and other liquids. It has excellent mechanical qualities and strengthens and extends the life of the valve mechanism due to its high carbon content.

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2 Piece Ball Valve

Cast Iron Ball Valve

Cast iron valves are frequently employed in a variety of applications, such as utility systems in different industrial plants, air conditioning and plumbing in buildings, fire fighting apparatus, and water and sewer lines.

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Ball Valve

Alloy Steel Ball Valve

Alloy Steel Valves that are developed using raw materials that meet or exceed national and international standards. A Three uninterrupted flow of processes from foundry operation is the key characteristic of alloy steel valves.

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Ball Valve Component Name, Quantity & Dimension

No. Component Name Qty.
1 Body 1
2 Adaptor 2
3 Ball 1
4 Seat 2
5 Seat Ring 2
6 Coil Spring 32
7 Body “O” Ring 4
8 Gasket 2
9 Body Stud 32
10 Body Nut 32
11 Stem Bottom Bush 1
12 Stem 1
13 Anti-Static Device 2
14 Bearing 1
15 Trunnion 1
16 Trunnion O Ring 1
17 Thrust Washer 1
No. Component Name Qty.
18 Bearing Block 1
19 Bearing Block Bolt 6
20 Gland Packing 3
21 Stem Housing 1
22 Stem Sealant Injector 1
23 Stem Housing Gasket 1
24 Stem Housing Bolt 4
25 Lock Pin 1
26 Gland 1
27 Hex Head Screw 2
28 Gland Nut 8
29 Gland Stud 4
30 Gear Unit 1
31 Hand Wheel Stud 1
32 Hand Wheel 1
33 Hand Wheel Nut 1
34 Foot Support 2
Size 2-piece 3-piece
A B C D Wt. A B C D Wt.
NPS RF RTJ BW FL BW RF RTJ BW FL BW
2 178 191 216 49 60 160 20 16
3 203 216 283 74 90 260 35 30
4 229 241 305 100 105 280 45 40
6 394 406 457 150 160 485 140 120
8 457 470 521 201 215 595 235 205 457 470 521 201 320 600 290 260
10 533 546 559 252 265 635 340 300 533 546 559 252 390 690 430 390
12 610 622 635 303 310 720 530 465 610 622 635 303 410 710 620 560
14 686 699 762 334 340 745 680 595 686 699 762 334 445 760 810 730
16 762 775 838 385 380 790 870 760 762 775 838 385 490 785 1040 935
18 864 876 914 436 430 885 1280 1130 864 876 914 436 535 830 1310 1180
20 914 927 991 487 490 940 1625 1425 914 927 991 487 590 920 1860 1675
24 1067 1080 1143 589 555 1010 2460 2150 1067 1080 1143 589 655 1000 3120 2817

Ball Valve Ready Stock

  • Threaded Ball Valve
  • Screwed Ball Valve
  • 1500# Ball Valve
  • Carbon Steel Ball Valve
  • Ball Valve Stockist In Mumbai
  • 2 Piece Ball Valve Manufacturer
  • Flange End Ball Valve
  • Two Piece Ball Valve Supplier
  • Stainless Steel Trunnion Ball Valve
  • More Durable Ball Valves
  • Class 800 Ball Valves
  • Ball Valve Supplier In India
  • Butt Weld End Ball Valve
  • Full Bore Ball Valves
  • Ball Valves Manufacturer in India
  • Socket Weld End Ball Valve
  • Ring Type Joint 2 Piece Ball Valves
  • 900# Ball Valves

Ball Valves Applications and Uses

  • Distillery Plants
  • Sugar Industries
  • Process Industries
  • Power Plants
  • Refineries
  • Petrochemical Plants
Distillery Plants

Ball Valves in Distillery Plants

Sugar Industries

Ball Valves in Sugar Industries

Process Industries

Ball Valve in Process Industries

Power Plants

Ball Valve in Power Plants

Refineries

Ball Valve in Refineries

Petrochemical Plants

Ball Valve in Petrochemical Plants

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