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What is a "Two-Piece Design", and how does it differ from other design concepts?
A "Two Piece Design" refers to a specific design approach used in various industries where a product or structure is divided into two distinct components or parts intended to work together harmoniously. The fundamental difference between the Two Piece Design and other design concepts lies in its modularity and interdependence. Unlike single-piece designs, which are unified entities, the Two Piece Design utilizes separate components that collaborate to form a cohesive whole. This design strategy offers flexibility, ease of assembly, and maintenance advantages, as each component can be manufactured and handled independently. Additionally, it allows for greater adaptability and customization, as designers can mix and match different pieces to achieve varying functionalities or aesthetics. The Two Piece Design often results in enhanced performance, efficiency, and user experience by harnessing the synergistic relationship between its two components.
What are the key advantages of using a two-piece design in various industries?
Utilizing a Two Piece Design in various industries offers several key advantages, making it an appealing choice for product development and manufacturing. Firstly, the modularity of the design allows for simplified production processes and assembly, reducing manufacturing complexities and costs. Each component can be produced independently, streamlining the manufacturing workflow and enhancing efficiency. Secondly, the Two Piece Design promotes ease of maintenance and repair. In the event of damage or wear, only the affected component needs replacement, reducing downtime and extending the product's lifespan.
This design approach facilitates easy customization, where different combinations of components can cater to diverse needs and preferences, providing versatility and adaptability in the market. Furthermore, transportation and logistics benefit from the reduced space requirements due to the separable nature of the design, leading to cost savings and improved distribution efficiency. Ultimately, the Two Piece Design's ability to enhance performance, reduce costs, and increase user convenience makes it a valuable option across various industries.
| Design Standards | BS EN ISO 17292 (BS 5351) / BS EN ISO 12516 / BS EN 1983 / ASME B 16.34 / API 6D |
|---|---|
| Inspection & Testing Standard | BS EN ISO 12266 – I (BS 6755 – I) |
| Fire Safe Testing Standard | BS EN ISO 12266 – II / API 607 |
| Flange To Flange Distance | As Per ANSI B 16.10 / Tailor Made on Request |
| End Connection | Flanged End to ANSI B 16.5, Class 150 / 300 / 600, BS 10 Table D / E / F / H, PN 6 / PN 10 / PN 16 / PN 25 / PN 40 / PN 64, DIN Standard / JIS Standard / IS Standard |
| Manufacuring Size Range | 1/2" (DN15) to 6"(DN 150) |
| Pressure Rating of Valve | 150# / 300# / 600# / 800#, PN 10 / PN 16 / PN 25 / PN 40 / PN 64 |
| Valve Operation | Manual Hand Lever / Worm-Gear Actuator Operated Pneumatic Rotary Quarter Turn Actuator / Electrical Actuator |
| Body & Insert | ASTM A 216 GR. WCB (Cast Carbon Steel) ASTM A 351 GR. CF 8 / CF 8M (SS 304 / SS 316) ASTM A 351 GR. CF 3 / CF 3M (SS 304L / SS 316L) ASTM A 351 GR. CN7M / ASTM A351 Gr. CF8C ASTM A351 Gr. CD4Mcu / ASTM A351 Gr. CK3MCuN ASTM A352 Gr. LCA / LCB / LCC NACE MR0175 / NACE MR |
| Ball | ASTM A 351 GR. CF 8 / CF 8M (SS 304 / SS 316) ASTM A 182 F304 / F316 (SS 304 / SS 316) ASTM A 351 GR. CF 3 / CF 3M (SS 304L / SS 316L) ASTM A 182 F304L / F316L (SS 304L / SS 316L) ASTM A 351 GR. CN7M / ASTM A351 Gr. CF8C ASTM A351 Gr. CD4Mcu / ASTM A351 Gr. CK3MCuN |
| Stem | 304 / 316 (SS 304 / SS 316) ASTM A 276 T 304L / 316L (SS 304L / SS 316L) ASTM A 276T ASTM A 276 T – 410 (SS 410) |
| Application & uses |
Power Plants Process Industries Petrochemical Plants Refineries Fertilizers Plants Distillery Plants Sugar Industries Water, Steam, Gas, Oil & Other Non-aggressive media |
| No. | Component Name | Qty. |
|---|---|---|
| 1 | Body | 1 |
| 2 | Adaptor | 1 |
| 3 | Ball | 1 |
| 4 | Stem | 1 |
| 5 | Seat Ring | 2 |
| 6 | Anti-Static Device | 2 |
| 7 | Stem Bottom Bush | 1 |
| 8 | Stem “O” Ring | 1 |
| 9 | Gland Packing | 3 |
| 10 | Gland Bush | 1 |
| 11 | Spring Washer | 2 |
| 12 | Gland Nut | 2 |
| 13 | Lever Stopper | 1 |
| 14 | Lever | 1 |
| 15 | Indicator or Washer” Ring | 1 |
| 16 | End Piece “O” Ring | 1 |
| 17 | Gasket | 1 |
| 18 | Stopper Pin | 1 |
| 19 | Lever Grip | 1 |
| 20 | Body Stud | 6 |
| 21 | Body Bolt | 12 |
| Size | L | F | Wt. | H | E | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| DN | NPS | Cl 150 | Cl 300 | Cl 150 | Cl 300 | Cl 150 | Cl 300 | Cl 150 | Cl 300 | ||
| 15 | 1/2 | 108 | 140 | 90 | 120 | 38 | 38 | 1 | 2 | ||
| 20 | 3/4 | 117 | 152 | 97 | 120 | 45 | 45 | 2 | 3 | ||
| 25 | 1 | 127 | 165 | 97 | 158 | 55 | 55 | 3 | 4 | ||
| 40 | 11/2 | 165 | 190 | 122 | 212 | 75 | 75 | 5 | 6 | F05 | F05 |
| 50 | 2 | 178 | 216 | 142 | 212 | 103 | 103 | 9 | 12 | F07 | F07 |
| 65 | 21/2 | 190 | 241 | 390 | 175 | 175 | 14 | 20.5 | F07 | F07 | |
| 80 | 3 | 203 | 282 | 390 | 185 | 195 | 19 | 28 | F07 | F07 | |
| 100 | 4 | 229 | 305 | * | 235 | 247 | 31 | 45 | F10 | F12 | |
| 150 | 6 | 394 | 403 | ** | 285 | 315 | 78 | 105 | F12 | F14 | |
| 200 | 8 | 457 | 502 | 980 | 345 | 371 | 141.5 | 169 | F14 | F16 | |
Two Piece Design Ball Valves in Distillery Plants
Two Piece Design Ball Valves in Sugar Industries
Two Piece Design Ball Valve in Process Industries
Two Piece Design Ball Valve in Power Plants
Two Piece Design Ball Valve in Refineries
Two Piece Design Ball Valve in Petrochemical Plants
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Two-Piece Ball Valve Stock Availability
Stainless Steel Two Piece Design Ball Valve
Because they are constructed of steel and have a high level of corrosion resistance, stainless steel valves are particularly durable. Steel valves can withstand both extremely high and low temperatures. Brass or plastic valves are typically only rated for a narrower range of working temperatures than steel valves.
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Carbon Steel Two Piece Design Ball Valve
Carbon steel valves are utilised in hydraulic-based applications because of their great resistance to the corrosive tendencies of water and other liquids. It has excellent mechanical qualities and strengthens and extends the life of the valve mechanism due to its high carbon content.
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Cast Iron Two Piece Design Ball Valve
Cast iron valves are frequently employed in a variety of applications, such as utility systems in different industrial plants, air conditioning and plumbing in buildings, fire fighting apparatus, and water and sewer lines.
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Alloy Steel Two Piece Design Ball Valve
Alloy Steel Valves that are developed using raw materials that meet or exceed national and international standards. A Two uninterrupted flow of processes from foundry operation is the key characteristic of alloy steel valves.
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